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CG Containerised MBR™

Complete MBR treatment in a shipping container — deployed and operational in 2–5 days.

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Overview

The CG Containerised MBR Reuse System™ is a fully integrated, factory-built, and tested wastewater treatment system housed within a standard 20-ft or 40-ft ISO shipping container incorporating the MBR process for production of high-quality reuse-grade treated water. All components — screen, feed pump, MBR aeration tank with submerged membrane modules, treated water tank, aeration blower, control panel, and chemical dosing for membrane maintenance — are pre-installed, piped, wired, and commissioned at the factory. On-site installation requires only a level concrete pad, incoming sewage pipe connection, electrical supply, and treated water outlet — enabling deployment in days rather than months.

Container Delivery→ Level Pad→ Connect Inlet + Power→ Seed Biomass→ Operational 2–5 Days

Working Principle

Sewage is pumped into the container's inlet where a fine screen (1–2 mm) removes coarse solids. Screened sewage enters the aeration tank where activated sludge microorganisms degrade BOD and COD. Air supplied by the blower maintains aerobic conditions and scours the submerged membrane modules. Treated water is drawn through hollow-fibre membranes (0.04 μm) by slight vacuum and collected in the permeate tank. Automated backwash cycles reverse-flush membranes every 8–12 minutes. Periodic chemical enhanced backwash (CEB) with sodium hypochlorite restores membrane permeability. Excess sludge is wasted to the sludge tank and removed by vacuum tanker.

Key Technical Features

  • 20-ft or 40-ft ISO container — fully self-contained
  • Factory-built, tested, and commissioned
  • Plug-and-play: level pad + inlet pipe + power = operational in 2–5 days
  • MBR core — BOD <10 mg/L, SS ~0 mg/L
  • Capacity: 5–200 m³/day per container
  • Multiple containers in parallel for larger flows
  • Solar power compatible
  • 4G remote monitoring — no on-site operator required
  • CE-marked electrical components
  • Hollow-fibre UF membranes with auto backwash and CEB
  • Fast redeployment — unplug, transport, redeploy

Design Parameters

ParameterValue
Container20-ft or 40-ft ISO
Capacity5–200 m³/day
Effluent BOD<10 mg/L
Effluent SS~0 mg/L
Membrane Pore0.04 μm
Power380V or solar
Remote Monitor4G/SCADA
Deployment2–5 days

Applications

  • Construction camp and workers' colony sewage
  • Mining and remote industrial site sewage
  • Military base sanitation
  • Disaster relief and refugee settlement
  • Temporary event and festival wastewater
  • Oil and gas site produced water/sewage
  • Remote resort and eco-lodge sanitation
  • Emergency backup when fixed plant is under maintenance

Advantages

  • Fastest deployment — days not months
  • No civil construction — just a level pad
  • Fully mobile — redeployable when project ends
  • High-quality MBR effluent suitable for reuse
  • Solar power option for off-grid sites
  • Factory QA/QC — consistent quality
  • 4G remote monitoring — minimal site operator
  • ISO container — transport by truck, train, or ship
  • Lower capex than permanent plants for temporary needs

Frequently Asked Questions

How long does on-site installation take? +
Typically 2–5 days: Day 1 — container placed on pad; Day 2 — inlet pipe, power, and outlet connections; Day 3 — first fill and biological seeding; Days 4–5 — commissioning. Critical GREEN provides on-site commissioning support.
How long until compliant effluent is produced? +
With seed sludge from an existing activated sludge plant, the system reaches stable performance in 2–4 weeks. In emergencies without seed sludge, performance improves progressively over 6–10 weeks. During start-up, effluent is recirculated or held.

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